Fill sealing machines do as their name implies: fill cups or trays with product, such as yogurt, soups, and other liquid-based foods, then seal these cups with a specific thickness of plastic film or foil lid. Our filling machines have the ability (unlike other brands) to perform a true MAP (Modified Atmosphere Packaging), and not simply gas flush. All parameters of the machines can be set and saved through the machines Siemens PLC. All filling machines utilize the highest quality stainless steel (304/316) and are capable of running a vast array of products, by simply changing the depositing station (if needed). All our fill sealing machine produces HPP Quality seals.

Numerous fill sealing applications are available depending on your budget and production needs.

Which Fill Sealer Is Right for You?

The greatest feature of sealing machines isn’t found on paper: they scale based on demand and application. No two food production companies will require identical fill and seal machines; cost-reduction and energy consumption may play into one’s decision making process, however.

Packaging applications also play an integral role in which fill sealer companies need. Meat and poultry packages differ from yogurt or cheese; portion sizes, expected shelf life and cost expectations also factor.

Numerous fill sealer solutions exist not mentioned above. So we may learn about your packaging operations and customize an ILPRA filling machine solution, contact us and we’ll assign a representative to your inquiry.

How Does an Automatic Filling Machine Work?

Automatic filling equipment is a cost-efficient and consistent packaging solution for a wide variety of liquids and viscous food types. After preparing the machine and containers, operations begin by feeding the liquid product into a hopper or reservoir. From this reservoir, the automated filling equipment will extract and fill a predetermined volume or weight of product into each metal container, glass bottle, or plastic cup.

As the automatic system begins to fill, a myriad of sensors and coordinated processes ensure cup filling accuracy and adherence to the program. The filling equipment maintains multiple key functions, such as conveyor belt timing, automated lid placements, product weighing, and other precision steps, for efficient, clean, and accurate cup filling.

After the plastic cups or small containers are filled and sealed, they are ready for refrigeration, secondary packaging, and/or distribution steps. Depending on the needs of the cup filler packaging machine, the equipment can be prepared for a repeat run and/or modified to accept and fill another product type.

Between production runs, our top-rated filling machines are designed for easy cleaning. Our low-priced automatic filling and sealing machines feature:

Easy access to removable components for a straightforward washdown process between cycles.
Ultra-resilient materials and solid components that resist corrosion and bacterial accumulation.
Automated cleaning capabilities; some filling machines offer “clean-in-place” technologies, which can circulate a cleaning solution without the need for complete disassembly.
Integrated drainage and flushing systems, making it easy to manage thorough cleaning processes in significantly less time.

These key features promote time, cost, and quality benefits across the entire production plan! Whether filling small, single-serving water cups or larger containers with viscous products like hummus or yogurt, our advanced filler machines are well-equipped to exceed your cup-filling demands with unparalleled consistency and cost-effectiveness.

Your production needs determine:

Which machine works best for you.
Which application offers the easiest maintenance and changeover capabilities.

To learn more, or to discuss potential machine purchases, reach out by:

Premier ILPRA Filling Machines

Delicious dips, dairy, and every other product you need to safely package are better served with a filling machine. Our company’s expansive selection of automatic filling equipment is suitable for more liquid product types, and with the fastest production capabilities in the industry, filling more containers in less time is achieved.

As the exclusive distributors of the latest ILPRA fill sealer technologies, connecting you with the best machine to meet and exceed your safety and productivity goals is our specialty. Our company takes an active interest in the fundamentals of every partner we serve, and our unrivaled guidance ensures that your operations are strategically automated for success. We offer more cost-effective options for small and growing businesses, as well as a comprehensive lineup of automatic filling equipment that can accurately fill thousands of cups, buckets, or trays per hour.

As critical as the functional capabilities of the machine you choose, we believe that the quality of the support you receive is just as important. Our filling machine and meal prep packaging partners benefit from:

Onsite Installation & Product Training
Ongoing Repair & Maintenance Service
Responsive Personal Guidance
Transparent Pricing & Flexible Lease/Purchase Options
Access to the Best ILPRA Fill Sealers on the Market

Ensure Freshness and Quality in Every Seal

It all begins with selecting an appropriate automatic cup-filling machine to preserve the freshness and quality of products. These machines are designed to ensure that every product, from dairy to beverages, is perfectly filled and sealed to extend shelf life and maintain flavor. A high-quality filling sealing machine provides precision in portioning and a reliable seal for leak-proof packaging. Be it yogurt, sauces, or any other liquid, a cup-sealing machine seals them with consistency and efficiency.

For example, a sauce cup filling and sealing machine is best for beverage manufacturing companies. These machines prevent contamination but give a professional appearance. The cup filler packaging machine is quite versatile and can be adjusted according to the different sizes and types of cups used. You may have plastic cup filling and sealing machines according to your specific production requirements and produce quality with each seal.

Benefits of Using Automatic Filling & Sealing Machines

Our user-friendly systems empower manufacturers and small companies with the filling-and-sealing machine edge and include our client-first installation, education, and maintenance support.

By automating labor-intensive processes like individually pouring liquids or sealing containers, our drink and sauce-filling machines can dramatically reduce labor expenses and help you maintain competitive product prices.

Increased cup filler packaging machine capacity expedites filling times, enabling scalable growth potential and ease of adapting to current/future customer demand. Thanks to the versatility of our automatic filling machines for sale, our cup filler packaging machines also promote ease of expanding product lines. Our adaptable filling machines can safely fill and seal a wider range of liquid product types; even products with granules and layered ingredients can be accurately filled and sealed with our sophisticated filler machines!

Most importantly, our easy-to-clean filling equipment and volumetric cup filler machines greatly enhance product safety. Our filling equipment reduces the need for human contact and other unpredictable food safety variables that can cause contamination or reduced shelf life. Our top-rated sealing machines establish a foundation of packaging cleanliness while rapidly filling and locking in freshness. In other words, our filler machines are the answer for small cups and custom containers filled accurately and safely every time.

With benefits like labor savings, enhanced food safety, reduced product waste, and improved customer satisfaction, growing brands cannot afford to operate without a capable filling machine!

Automatic Filling Equipment for A Variety of Products

As your products evolve and the consistencies change, our adaptable automatic filling equipment is designed to flow effortlessly with more product types. Our excellently engineered systems work with nearly any viscosity of the liquid, and can even safely handle products with small granules or particulates.

With the best filling machines in place, our technologies prevent product inconsistencies such as inaccurate fill measurements or unsavory mixtures. Even and untarnished distribution is the standard with our ILPRA fill sealers, ensuring that you waste less product while simultaneously maintaining the ideal flavor and texture combination. Especially important when packaging products like hummus or yogurt, providing your customers with reliable consistency and accurate amounts leads to trust in your brand and repeat sales.

Maintaining Your Filler Machine for Optimal Performance

Our large volume and user-friendly rotary filling machines take the guesswork out of maintaining top-notch facility hygiene and streamlined operational success.

Included with all installations, our filling machine experts provide in-depth education and hands-on support for all stages of equipment maintenance and upkeep. We will walk you through the detailed cleaning steps and other must-know processes; we provide personalized staff training and ongoing education/maintenance assistance for the life of your equipment.

While the exact maintenance steps vary for each water cup and machine, our filling equipment for sale only requires the following:

Routine cleaning
Periodic lubrication
Occasional inspection & calibration
Intermittent component replacements
Scheduled software updates

With RTG supporting your filling and sealing needs, consider your goals our own. We strive to provide stress-free equipment integration, going above and beyond to train, support, and guide you through every step with simplicity. To learn more about our filling equipment and collaborative support, our consultations and recommendations are obligation-free.Contact us today to get started.

Our Filling Equipment is Great for:

Yogurt
Soups
Single Serve Salad Dressing
& other liquid-based foods

Our Filling Machines Are Designed With Product Safety in Mind

When certified safety is the only acceptable standard, our High-Pressure Processing (HPP) certified equipment with optional Modified Atmosphere Packaging (MAP) technology is the only way to go. The pressurized sealing processes provide a gentle mode of preservation, without the need for heat or preservatives to successfully inactivate harmful pathogens and other bacterial enzymes. Compatible with plastic, foil, and paper seals alike, our safety-first equipment adds value to every longer-lasting product sealed.

In addition to our safest sealing solutions, our technologies protect your products in other ways. For example, many of our machines are equipped with the ability to detect metal objects upon discharge and feature built-in UV disinfection before filling for trusted safety with every cup filled. Along with these protective features, automating your filling processes naturally reduces the risks of contamination and human error that arise from manually packaged processes.

Cup Filling Machines to Fit Every Budget

Whether for sale in an affordable range, finding the right cup-filling machine is possible to fit any budget. From entry-level models to more advanced systems, there's a filling sealing machine to meet your production goals. For smaller businesses, compact and cost-effective machines are available, while larger operations can make use of more advanced machines such as automatic cup-filling machines that can achieve much faster speeds and outputs.

Fill, seal, and close plastic cups with one of the various configurations that are most suitable to meet your requirements. If cost is the highest consideration, a second-hand or refurbished system is still reliable and a great bargain. Finally, a liquid filling machine can accommodate an assortment of products including liquids such as beverages, sauces, and even foods, so one will always have a suitable option for any product line.

Find the Right Filling Machine for Your Company Today

Contact our experienced professionals and discover the many ways we can help you improve your tray, bucket, and cup filling processes. We promptly deliver and install our machines across North America, and are here to assist with maintenance, repair, and concise product education before, during, and after we help you optimize your company’s potential!

Fill & Seal Machines for Streamlined Production

As the go-to automatic filling machine and scalable fill sealing machine solution for numerous industrial and commercial enterprises throughout the pharmaceutical, cosmetic, personal care, confectionary, meat, poultry and dairy industries, RTG Packaging knows how important it is to have a flexible, adaptable, quick-change automatic filling machine that can quickly ramp up or down according to your production run.

Throughout this time, we’ve established a reputation for service excellence and engineering expertise. It’s this industry-specific experience and deep knowledge of our custom filling equipment that customers value most. As a well-established manufacturer’s representative of both ILPRA America and Sollas America, we do much more than just provide you with a custom filling machine. We help to optimize the performance of that equipment through a thorough and detailed installation and commissioning process.

Our custom filling machine can easily handle any-sized batch run while allowing for quick changeovers with minimal downtime. Extremely versatile, cost-effective, adaptable, and applicable to a wide range of products, industrial or commercial custom filling equipment from RTG Packaging is always matched to your unique requirements. However, it’s not just about getting an automatic filling machine, but ultimately about ensuring that the tray filling machine is optimized for your products and end-users.

With the team at RTG Packaging, you get a committed partner who will match the ideal fill and seal machine for your application. That requires understanding your packaging requirements, production runs, and frequency of changeovers. Our fully automated machines can run from direct plastic roll stock, ensuring a custom fill and seal every time.

Whether you need to ensure your facility is adhering to FDA-compliant or Current Good Manufacturing Practice (CGMP) guidelines for food and pharmaceutical packaging, need to reduce costs, or want a packaging solution that easily adjusts to changing customer demand, our team will ensure you get the fill and seal machine you need.

If you are interested in either an industrial or commercial tray filling machine or an automatic filling machine and want to ensure you’re working with the very best, contact us now.

ILPRA Fill Sealers

SealBox Series

FS 2500

FS 5000

FS 7000

SPEEDY – Large Volume Fill Sealing

Custom – Large Volume Fill Sealing

INLINE Filling Solutions

Form Fill Seal: Turn Key Solutions